Ford F-150 Recalls: Over 100,000 Trucks in Canada and the U.S. Due to Axle Defect

Ford F-150 recalls have been issued for over 103,000 trucks across Canada and the U.S. due to a defective rear axle hub bolt that could lead to a loss of power to the wheels or cause the vehicle to roll away if parked without the parking brake engaged.

This safety issue affects 2023, 2024, and 2025 Ford F-150 models, primarily those equipped with the Trailer Tow Max Duty package. Ford urges vehicle owners to visit dealerships for free repairs while it works to resolve the issue and prevent potential accidents or injuries.

What’s the Problem?

The issue stems from the rear axle hub bolts that can fatigue and break over time. This damage can compromise the axle hub splines, which play a crucial role in transferring power from the axle to the wheels. As a result, affected vehicles could experience a loss of power while driving or, in extreme cases, roll away when parked, posing significant danger to the vehicle occupants and others nearby.

In Canada, the recall affects 22,664 F-150 trucks, and Ford Canada has issued a notice for vehicle owners to bring their trucks to dealerships for free repairs. The recall has expanded from the earlier 2023 recall, which addressed similar concerns with 2021 to 2023 F-150 models.

What Are Rush Tickets and What Are Rush Lines Presented by PUMA for?

If the rear axle hub bolt breaks, vehicle owners may hear a clicking or rattling noise as a sign of the fault. Ford has encouraged owners of affected vehicles to look out for these sounds as they could indicate a potential issue before it becomes more severe.

Safety Measures and Remedies

Ford is advising owners to visit their dealerships for free rear axle shaft replacement, which will resolve the issue and prevent any further risk.

Ford Canada will notify owners through mail, and Ford dealerships will perform the necessary repairs at no cost to the customers. The Transport Canada recall notice (number 25S82) provides details on the affected trucks, including those equipped with the Trailer Tow Max Duty optional package.

How to Check If Your Vehicle is Affected?

If you own a 2023–2025 Ford F-150 truck, it’s essential to verify whether your vehicle is part of the recall. Ford will send out notifications to affected owners, but in the meantime, you can contact your local Ford dealership or visit the Transport Canada website for further information.

Background on the Recall

This recall is an expansion of recall 23S65, which impacted 2021 and 2022 models, highlighting the ongoing nature of this axle issue across multiple production years. The recall in the U.S. also affects around 103,000 trucks, and the National Highway Traffic Safety Administration (NHTSA) has estimated that 1% of affected vehicles may experience this defect.

Ford’s Recent Recall History

This isn’t the first time Ford has dealt with issues in the F-150 lineup this year. Earlier in 2025, Ford Canada recalled 11,409 F-150 Lightning electric trucks due to concerns over steering wheel controls. These ongoing recalls show that Ford is actively addressing defects to maintain vehicle safety.

What’s Next for Owners of Affected Vehicles?

Owners of affected F-150 trucks should look out for a notification from Ford advising them to bring their vehicle to a dealership for the necessary repairs. If you’re hearing strange noises like clicking or rattling from your axle, it’s important to contact a Ford service center immediately to prevent any further damage.

More…

• https://www.overheretoronto.com/ford-recalls-vehicles-in-canada-over-seatbelt-engine-and-camera-issues 
• https://www.overheretoronto.com/ford-recalls-694271-suvs-for-fire-risk-from-cracked-fuel-injectors 
• https://www.cbsnews.com/news/ford-recall-vehicles-damaged-axle-bolt-f150